LPES International
LPES International
Protection to Perfection
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Warehouse, refinery, automobile line and pharmaceutical clean room protected by LPES

Industrial facilities

Your power is connected. Is your protection?

The problemLightning protection with one specialist, earthing with another, surge protection in a separate package. The risk crosses those boundaries and nobody owns the gap.

Every facility depends on an electrical system that must work as a whole, yet its protection is often divided between specialists. LPES brings Lightning Protection, Power Protection, Earthing Protection and Surge Protection together under one engineering responsibility. We call it Lightning to Load.

  • Lightning protection systems built to IEC 62305-3 and IS/IEC 62561
  • Earthing and bonding to IS 3043:2026, IEEE 80 and CEA Regulations 2023
  • Surge protective devices for power, SCADA, PLC, data and signal lines to IEC 61643-11 and IEC 61643-21
4pillars, one owner
7stages, Lightning to Load
1Protection Passport

The issue

When protection is divided, no one owns the gaps

Electrical risks cross those boundaries. Responsibility should connect them. Four reasons the gaps matter.

4packages, no owner of the gaps

Protection is bought in separate packages

Lightning protection goes to one specialist, the power study to another, earthing to the civil contractor and surge protection to the panel builder. Each package can pass its own inspection while the connections between them are left to chance: the down conductor that never reaches the earth ring, the SPD with no short path to the earthing bar.

Source: LPES brand story: electrical risks cross those boundaries, responsibility should connect them

What LPES does about it

One engineering responsibility across all four pillars, with every interface drawn, owned and tested.

The four-pillar system

Lightning, measured

From the global record to your site

Data snapshot, 10 November 2026

Check your exposure
44 per second
lightning flashes around the globe, close to 1.4 billion a year

NASA, Optical Transient Detector, global frequency and distribution of lightning

10 : 1
land to ocean ratio. Lightning is concentrated where people and plants are

NASA, Optical Transient Detector

233
flashes per km² per year over Lake Maracaibo, the highest on Earth in 16 years of satellite data

NASA, TRMM Lightning Imaging Sensor

0.5°
grid of mean annual flash rate for the whole planet, from the LIS and OTD sensors

NASA GHRC DAAC, LIS/OTD gridded lightning climatology

How the satellite record reaches your design

  1. Total flash density, NTRead from the NASA LIS/OTD grid at the site coordinates
  2. Strike-point density, NSG = 0.5 × NTThe conversion used in the IEC 62305-2 risk assessment
  3. Strikes to the structure, NDNSG × collection area × location factor
  4. Protection levelChosen from the calculated risk, not from habit

Where risk moves

Thirteen points where one plant is exposed

Lightning, surges and earth faults move through the whole installation. One working plant in 3D, turning slowly. First the red pulses show how lightning, surge and fault current travel through it. Then the view switches to the LPES system: air termination, SPDs on power and data lines, bonding, step and touch protection and a verified earth fault loop. Select any numbered point.

Industrial plant showing incoming HT power, transformer, HT and LT panels, production floor, control rooms, DG set, earthing grid and earth pits

Drag to rotate

How lightning, surge and fault current travel between the points

1Lightning

Roof and rooftop equipment

The problem
The roof is the first thing a strike meets. Without air termination the current enters through rooftop units, vents and cable trays.
What LPES does
A mesh and rod air-termination system sized by the rolling sphere method, with down conductors at the spacing IEC 62305-3 requires.
LPES at this pointAir terminals, holders and roof conductors

Who we serve

Segments we are part of

Three kinds of facility, one coordinated approach. Choose yours.

Your facility

The LPES system on your kind of site

Six sites, each shown whole, with every protection point marked. Select a point to see the problem, what LPES does there and the components used. The other tabs show how the system is monitored and what records you keep.

Pharmaceutical site with the LPES lightning protection, earthing and surge protection system marked on it
  • Lightning protection (2)
  • Earthing and bonding (3)
  • Surge protection (4)
  • Lines show the path to earth

The complete LPES system on this site

  • Air terminationRods, mesh and masts
  • Down conductorsWith test joints
  • Earth electrodesRing, rods and pits
  • Exothermic jointsEvery buried connection
  • Equipotential bondingBars, bonds and jumpers
  • PE conductorsWith every feeder
  • Power SPDsType 1+2, 2 and 3
  • Data and signal SPDsLoops, CCTV, network
  • MonitoringCounters and SPD status
  • AlertsTo the site engineer
  • Compliance recordsProtection Passport
  • Periodic testingScheduled and logged

Industry 1 of 6

Pharmaceutical

1Lightning protectionRooftop HVAC and chillers

The problem
Direct strikes to AHUs, chillers and ducting connected to cleanrooms.
What LPES does
Air-termination rods place each unit inside the protected volume with separation distance kept. Roof conductors run on non-penetrating holders, so the roof membrane stays intact.

LPES components at this point

The four pillars

Four pillars. Connected protection. Clear accountability.

One building, from the roof to the last load, in eight steps that play on their own. Use the arrows or the tabs to move through them. Each part is shown in 3D, first as the fault arrives without protection and then with the LPES system in place. Every step shows what happens to people, to assets and to operations.

Standards set the minimum. LPES designs the interfaces between them: IEC 62305 · IEC 62561 · IEC 61643 · IEC 60364 · IEC 61000-5-2 · IEC 61936-1 · IEEE 80 · IEEE 1584 · IS 3043 · IS 732 · NBC 2016 · CEA Regulations 2023

01Air termination

Drag to look around

01Lightning · Air termination

The strike is intercepted on the roof

Lightning attaches to the highest conductive point. The air-termination system makes sure that point is a conductor you chose: rods at the corners and edges, a mesh across the roof, and taller rods beside rooftop equipment so that chillers and vents sit inside the protected volume.

When the fault comesWithout itWith LPES
PeopleStrike point is not controlled. Fire and falling debris at the roof.The strike is taken by a conductor chosen for it.
AssetsChiller and rooftop cabling carry lightning current.Rooftop plant sits inside the protected volume.
OperationsCooling is lost and production stops with it.Roof services are kept out of the current path.
Rolling sphere radius
20 m (LPL I) · 30 m (II) · 45 m (III) · 60 m (IV)
Roof mesh size
5 × 5 m · 10 × 10 m · 15 × 15 m · 20 × 20 m
Conductor fixing
A holder about every 1 m on horizontal runs
Rooftop equipment
Inside the protected volume, with separation distance kept

LPES components for this part

IEC 62305-3 clause 5.2 · IS/IEC 62305 · IS/IEC 62561-2 · NBC 2016 · NFPA 780

02Lightning · Down conductors

The current is carried down the outside

Several down conductors share the lightning current and take it to earth by the shortest, straightest route. More paths mean less current in each one and a smaller voltage across the building. Each conductor has a test joint so the earth electrode can be measured on its own.

When the fault comesWithout itWith LPES
PeopleSide flash to metal within reach of people.Current stays on the outside. Conductors near people are insulated.
AssetsCurrent runs through trays, pipes and steel.Separation distance kept to internal metalwork.
OperationsDamage is spread across the building and hard to trace.Each path has a test joint for inspection.
Typical spacing
10 m (LPL I and II) · 15 m (III) · 20 m (IV)
Conductor
8 mm round or 25 × 3 mm tape; copper, aluminium or GI
Test joint
One on every down conductor, about 1.5 m above ground
Near people
Insulated Step Touch Conductor® at entrances and walkways
Ring conductors
Tie the down conductors together and reduce the separation distance

LPES components for this part

IEC 62305-3 clauses 5.3 and 6.3 · IS/IEC 62561-1, -4 · NBC 2016

03Earthing · Earth termination

The current is spread into the ground

Below ground a ring conductor runs around the building and joins every down conductor. Earth rods at each corner take the current deeper, and enhancing compound keeps the resistance stable through the dry season. Joints are exothermically welded because a buried clamp cannot be inspected.

When the fault comesWithout itWith LPES
PeopleStep voltage across the ground near the electrode.Grading rings and a surface layer limit step and touch voltage.
AssetsPotential rise travels out on every cable.One electrode system gives one potential reference.
OperationsOutdoor instruments, gates and cameras fail together.Each electrode can be isolated and measured without a shutdown.
Ring earth electrode
At least 0.5 m deep and about 1 m from the walls
Earth resistance
10 Ω or less is recommended for the LPS
Step voltage
Further rings about 3 m apart, each deeper than the last
Surface layer
About 5 cm of asphalt gives 100 kΩ contact resistance
Touch voltage
Exposed down conductor insulated for 100 kV, 1.2/50 µs
Joints below ground
Exothermic weld; every pit numbered and tested

LPES components for this part

IEC 62305-3 clauses 5.4 and 8 · IEEE 80 · IEEE 81 · IS 3043:2026 · BS 7430 · IEC 62561-7

04Earthing · Equipotential bonding

Everything metal is held at one potential

Inside the building the danger is a voltage difference between two things a person or a circuit can touch at once. The main earthing bar ties the earth ring to the structural steel, pipes, cable trays and the protective earthing conductor of every feeder, so they all rise and fall together.

When the fault comesWithout itWith LPES
PeopleFrame stays live. Touch voltage is present until someone switches off.Touch voltage is limited and the supply disconnects automatically.
AssetsFault current tracks through bearings, screens and data cables.Fault current returns on a conductor sized for it.
OperationsTrips and failures with no visible cause.Only the faulty feeder trips.
Main earthing bar
At the service entrance, bonded to the ring
Protective conductors
Run with every feeder, sized to IS 3043 and CEA 2023
Bonded services
Water, gas, ducts, trays and structural steel
Verification
Continuity of each bond measured and recorded
Ring bonding bar
Around each floor, tied to the main earthing bar

LPES components for this part

IEC 60364-4-41 and 5-54 · IS 732 · IS 3043:2026 · IEC 62305-3 clause 6.2 · CEA Regulations 2023

05Surge · Electromagnetic shielding

The building is made into a bonded cage

A strike drives a magnetic field through the whole building. Every loop of cable inside it becomes a source of induced voltage, even when no current enters on the cables. An LPS alone does not screen that field. The reinforcement, metal roof and façade are bonded into a grid-like spatial shield, cables are routed together in bonded trays so the loops stay small, and the control room sits in the innermost protection zone.

When the fault comesWithout itWith LPES
PeopleSparking between unbonded metal parts inside rooms.Metal parts are bonded, so no gap is left to spark across.
AssetsInduced surge at both ends of every long cable loop.Field reduced inside the bonded cage, loops kept small.
OperationsControls reset or fail with no direct strike.Control and IT rooms sit in the innermost zone.
Spatial shield
Effective with a mesh under 5 m; reinforcement joined about every 1 to 2 m
Bonding network
Three-dimensional mesh, typically 5 m, with ring bonding bars at each level
Bonding conductors
50 mm² bars · 16 mm² Cu bar to earth · 6 mm² Cu to internal metalwork
Cable routing
Power and signal together in bonded metal trays, screens bonded at both ends
Zones
LPZ 0 outside · LPZ 1 inside the shield · LPZ 2 for control and IT rooms

LPES components for this part

IEC 62305-4 clauses 5 and 6 · IEC 61000-5-2 · IEC 62305-3 clause 6

06Surge · Surge protection

The surge is stopped at each boundary

Part of the lightning current always enters on the power and data cables. Surge protective devices are placed where a cable crosses from one protection zone into the next: Type 1+2 at the main LT panel, Type 2 at each distribution board, and Type 3 at the equipment. Data and signal SPDs do the same job on SCADA, PLC, RS-485, Ethernet, 4–20 mA and coaxial lines.

When the fault comesWithout itWith LPES
PeopleFire risk from failed electronics and insulation.SPDs fail safe behind their backup protection.
AssetsPLC, SCADA and server cards take the full surge.Voltage held below equipment withstand at each zone.
OperationsOne damaged card stops the whole line.A status contact reports a spent module before the next event.
LPZ 0 → 1, main LT panel
Type 1+2, tested with 10/350 µs lightning current
LPZ 1 → 2, distribution board
Type 2, tested with 8/20 µs surge current
LPZ 2 → 3, equipment
Type 3 SPDs, within 10 m of the load
Data and signal lines
SCADA, PLC, RS-485, Ethernet, 4–20 mA and coax, to IEC 61643-21
Equipment withstand
6 kV at the intake down to 1.5 kV for electronics

LPES components for this part

IEC 62305-4 clause 7 · IEC 61643-11, -12, -21, -22, -31 · IEC 60364-5-534 · IEC 60664-1

07Power · Power system

The supply side is studied, not assumed

The transformer, the incoming cable and the main panel decide how much fault current the earthing has to carry and how much energy an arc can release. LPES calculates both, then checks that conductors, protection settings and neutral earthing match.

When the fault comesWithout itWith LPES
PeopleOperator stands inside an unknown arc flash boundary.Incident energy calculated. Boundary and PPE on the label.
AssetsSwitchgear may be rated below the fault level.Switchgear and cables checked against the fault level.
OperationsThe upstream breaker trips and the whole plant goes dark.Settings graded so the nearest device clears the fault.
Fault level
Calculated at every board by load flow and short-circuit study
Arc flash
Incident energy to IEEE 1584, with labels on the switchgear
Step and touch voltage
Checked against IEEE 80 limits in the transformer yard
Power quality
Harmonics measured to IEEE 519 and IEC 61000-4-30

LPES components for this part

IEEE 1584 · IEC 60909 · IEEE 80 · IEC 61936-1 · IEEE 519 · IEC 61000-4-30 · CEA Regulations 2023

08Assure · Monitoring and records

The system proves it is still working

A protection system is only as good as its last inspection. A strike counter on the down conductor logs every event, SPD status contacts report a failed module, and the test joints let each earth electrode be measured every year. The readings go into the LPES Protection Passport.

When the fault comesWithout itWith LPES
PeopleNobody knows a bond or an electrode has failed.Inspection dates and readings are on record.
AssetsA spent SPD protects nothing.SPD status and strike counts are reported.
OperationsFailures are found after the next event.Maintenance is planned, with evidence for audits.
Lightning strike counter
On a down conductor, to IEC 62561-6
SPD status
Remote contact wired to the BMS or a status monitor
Inspection interval
Yearly for critical and explosive-risk structures
Record
Drawings, part codes and readings in one Passport

LPES components for this part

IEC 62305-3 clause 7 · IEC 62305-4 clause 9 · IEC 62561-6 · IEC 60364-6

Power, data and signal lines

Every cable that enters is a path for a surge

Power is one of them. SCADA, PLC, instrument, network, CCTV and antenna cables are the others. LPES coordinates surge protective devices across power, data, signal, control and RF lines, and bonds each one to the same earthing system.

Outside · LPZ 0Inside · LPZ 1SPD at the entryGrid supplyMain LT panelSolar PV arrayInverterField instruments, 4–20 mADCS and PLC I/OSCADA bus, RS-485SCADA serverCCTV, EthernetNetwork switchAntenna, coaxialRadio and GPS receiverOne earthing bar, bonded to the earth termination
  • AC power230 / 415 V · IEC 61643-11

    Main LT panel, distribution boards, MCCs, UPS input

    Lightning current and switching surges enter at the intake and reach every feeder downstream.

    Type 1+2 at the main LT panel, Type 2 at each board, Type 3 at the equipment. AC power SPDs

  • DC and solar PVUp to 1500 V DC · IEC 61643-31

    PV strings, combiner boxes, inverters, battery storage

    Long exposed string cables collect induced surges on both poles and deliver them to the inverter.

    PV SPDs at the combiner box and at the inverter DC input, both ends of a long run. DC and PV SPDs

  • Control supply24 / 48 V DC

    PLC power supplies, telecom rectifiers, fire and security panels

    A surge on the DC bus reaches every card fed from it.

    Low-voltage DC SPDs at the supply output and at remote panels. Low-voltage DC SPDs

  • Instrument loops4–20 mA · HART · IEC 61643-21

    Transmitters, DCS and SIS analogue inputs, marshalling cabinets

    Field cables run for hundreds of metres. One surge damages the transmitter at one end and the input card at the other.

    Signal SPDs at the field instrument and at the marshalling cabinet. Signal and data SPDs

  • SCADA and fieldbusRS-485 · Modbus · Profibus

    SCADA RTUs, PLC networks, energy meters, VFDs, solar tracker controllers

    A bus links many devices. One surge can take out every node on it and stop the plant.

    Data-line SPDs where the bus enters each building and at exposed outdoor nodes. Signal and data SPDs

  • Ethernet and PoECopper network cabling

    CCTV cameras, network switches, access control, wireless access points

    An outdoor camera on a pole brings the surge straight into the network switch and the server behind it.

    Ethernet SPDs at the camera and at the switch, bonded to the local earthing bar. Data, signal and RF line SPDs

  • Coaxial and RFAntenna feeders

    Radio links, GPS timing antennas, coaxial CCTV

    The antenna is often the highest point on site. The feeder carries the surge to the radio or receiver.

    Coaxial SPDs at the building entry, bonded to the earthing bar. Data, signal and RF line SPDs

  • Telecom, fire alarm and BMSSignal pairs and loops

    Exchange lines, fire detection loops, BMS field controllers

    Loops run through the whole building and couple surges into the panel that must keep working.

    Signal SPDs at the panel on every loop that leaves the protected zone. Signal and data SPDs

IEC 62305-4 · IEC 61643-11 · IEC 61643-21 · IEC 61643-31 · IEC 60364-5-534

Our way of working

From Lightning to Load

Seven stages, each with a deliverable you keep. Calculated. Coordinated. Implemented. Verified.

The chain we protect

  1. LightningDirect strike, nearby strike and induced surge
  2. StructureAir termination and down conductors
  3. EarthElectrodes, grid and equipotential bonding
  4. Power systemTransformer, switchgear and fault level
  5. Panels and linesSPDs on power, data, signal and control cables
  6. LoadDrives, PLC, SCADA, servers and instruments

What that protects

  • PeopleStep, touch and transferred voltages addressed
  • AssetsEquipment kept within its withstand voltage
  • ContinuityLess exposure to avoidable stoppages
  1. 1. Assess

    We understand the facility, its operating conditions, the relevant risks and the requirements that apply: lightning risk to IEC 62305-2, soil resistivity, fault levels and the condition of what is installed.

    You get:A risk report with the required protection level and a list of gaps

The Lightning to Load method in full

Who LPES is

A manufacturer and engineering partner for coordinated electrical protection

LPES International designs and manufactures LPES-branded lightning, earthing and surge protection systems and components, and delivers the studies, design, implementation and verification that make them work together, from Lightning to Load, for industrial and critical-infrastructure facilities.

Every drawing makes the solution clearer. Every test provides evidence. Every review helps preserve protection as your facility changes.

Calculated. Coordinated. Implemented. Verified.

456+
Projects deployed
157+
Clients served
1,065+
Products in the catalogue
2017
Established

IEC 62305 · IS/IEC 62561 · IS 3043:2026 · IEC 61643 · IEEE 80 · CEA Regulations 2023

Evidence

The LPES Protection Passport

The Protection Passport brings the evidence for your facility into one controlled dossier. It records what was designed, what was installed, what was verified and what still needs action, so maintenance, audits and future modifications start from facts.

  1. Design basisStudy inputs and calculations
  2. Product conformityTraceability records for every item
  3. InstallationInspections and quality records
  4. VerificationResults and acceptance status
  5. As-builtDrawings and asset information
  6. Open itemsOutstanding risks and corrective actions
  7. LifecycleInspection and maintenance plans

What you gain

What you gain with LPES

Clarity, confidence and a record you can rely on. Five things change when one partner owns the whole system.

Who answers for each stage

StageDivided packagesWith LPES
AssessConsultantLPES
DesignConsultant or contractorLPES
SupplyTraderLPES
ImplementInstallerLPES
VerifyThird party, if anyoneLPES
The interfaces between themNo oneLPES

When protection is divided, no one owns the gaps. LPES does.

Within the agreed project scope.

Refinery process unit protected by LPESLPES surge protective devices, clamps, conductors, earthing material and holders

From your site data to a sized earth grid

We measure and collect

  • Soil resistivity, Wenner four-poleΩ·m, at several spacings
  • Earth fault currentkA, from the fault level study
  • Fault clearing times, from the protection settings
  • Grid area and layoutm², from the site plan

You get

  • Conductor cross-sectionmm², for the fault duty
  • Grid resistanceΩ, calculated then measured
  • Earth potential riseV, under fault
  • Step and touch voltageV, against the tolerable limits

IEEE 80-2013 · IS 3043:2026 · CEA Regulations 2023

World map showing connected LPES project locations
  1. The engineers who run your risk assessment also design the system, release the BOQ and sign the test report. There is no hand-off between a consultant, a trader and an installer for the fault to hide in.

    • Risk assessment, design and BOQ from one desk
    • Site supervision by the designing engineer
    • One test report at handover

Products

LPES components, under the system

Every item carries an LPES part code, a datasheet and the standard it is built to. Four series by duty and budget: LPES BASIC, LPES SMART, LPES PRO and LPES CENTURY.

LPES round, flat & stranded conductors, copper, aluminium, gi and stainless steelIEC 62561-2Round, Flat & Stranded ConductorsCopper, aluminium, GI and stainless steelLPES clamps & clamp connectors, cross, parallel, t and rod clamps, class h and nIEC 62561-1Clamps & Clamp ConnectorsCross, parallel, T and rod clamps, class H and NLPES conductor holders, roof, wall, tile and standing-seam fixingsIEC 62561-4Conductor HoldersRoof, wall, tile and standing-seam fixingsLPES earth electrodes, compound & pits, copper-bonded rods, earth enhancing compound, pit coversIS 3043 · IEC 62561-7Earth Electrodes, Compound & PitsCopper-bonded rods, earth enhancing compound, pit coversLPES earthing strips, tapes & cables, protective earthing conductors in gi and copperIS 3043 · CEA 2023Earthing Strips, Tapes & CablesProtective earthing conductors in GI and copperLPES earthing conductors, solid round copper, 8 mm and above, in coilsIEC 62561-2Earthing ConductorsSolid round copper, 8 mm and above, in coilsLPES earth bars & terminals, main and supplementary equipotential bonding barsIEC 62305-3Earth Bars & TerminalsMain and supplementary equipotential bonding barsLPES bridging & flexible links, braided bonds for expansion joints and moving partsIEC 62561-1Bridging & Flexible LinksBraided bonds for expansion joints and moving partsLPES ac power spds, type 1+2, type 2 and type 3, din railIEC 61643-11AC Power SPDsType 1+2, Type 2 and Type 3, DIN rail

Clients

Our clients

Manufacturing, oil and gas, pharmaceutical and consumer companies LPES has worked for.

  • Honda logo
  • Pernod Ricard logo
  • Reckitt logo
  • GAIL logo
  • Abbott logo
  • Godrej logo
  • Ajanta Pharma logo
  • Bharat Petroleum logo
  • Hindustan Petroleum logo
  • IndianOil logo
  • Aditya Birla Grasim logo
  • Okaya logo

First estimate

Check your lightning exposure in one minute

Enter the size of your building and the lightning activity where it stands. The calculator shows how often it should expect a direct strike. A Protection Review turns that first estimate into a protection level for your site.

Expected direct strikes to this structure

0.20 per year

About one direct strike every 5 years.

Collection area
25,321 m²
Flash density
8 per km² a year

A strike is likely within a few years. A full risk assessment will set the protection level.

First estimate: ND = NG × AD × CD × 10⁻⁶, using the collection area of IEC 62305-2. The detailed assessment adds the contents, the incoming services and the loss factors.

After handover

Protection that is kept, not only installed

LPES stays with the facility across four phases.

  1. Before installationSite surveys, risk assessments, compliance reviews, specialist studies, engineering designs and specifications.
  2. During deliveryLPES-manufactured and application-matched products, technical submittals, supervision, quality checks and deviation control.
  3. At handoverInspection and test records, calculations, as-built drawings, acceptance evidence and recorded outstanding actions.
  4. Through operationPeriodic inspections, maintenance support, reviews after an event or a modification, and updated protection records.

Next step

Bring your electrical protection together.

Understand your risks. Coordinate your protection. Know who owns each responsibility. Talk to LPES about a coordinated assessment, from Lightning to Load.

  1. You sendSingle-line diagram, site layout, earthing and LPS drawings if you have them, and any failure history.
  2. LPES reviewsAn engineer checks the four pillars and the interfaces between them against the standards that apply to your site.
  3. You get:A written list of gaps, a recommended scope with responsibilities, and the next step, whether that is a survey, a study or a quotation.

Request a Protection Review

Four details are enough to start. An LPES engineer replies with what to send next.

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